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Email：sales@rotarykilnchina.com
Henan Hongke Heavy Machinery Co., Ltd. recently shipped a brand-new Φ2.2×45m rotary kiln for water-based drilling cuttings processing to a customer in Sichuan, China. This is a completely new installation—not a refurbishment or an upgrade of old equipment.
The Customer's Challenge
"Our drilling waste volumes kept growing, and landfill costs were through the roof," the customer's operations manager told us. "We needed a real solution—not a patch-up job."
They wanted to turn their drilling cuttings into usable construction materials and cement feed, while meeting strict environmental standards. And they wanted brand-new equipment that would run reliably for years—not someone else's old machine.
Our Solution
We supplied a complete brand-new thermal processing system built around a Φ2.2×45m rotary kiln.
| Key Spec | Value |
|---|---|
| Diameter | 2.2 m |
| Length | 45 m |
| Operating temp | Up to 1,200°C |
| Feed | Water-based drilling cuttings |
| End product | Construction materials / cement raw feed |
The new system includes:
Variable-speed screw feeder for consistent feed
Φ2.2×45m rotary kiln with high-alumina refractory lining
Multi-fuel burner (gas, coal, or biomass)
Multi-stage dust collector
PLC-based automation with full data logging
Customer Feedback: What They Said
"We looked at used equipment from other suppliers, but we needed something built fresh—designed for our specific waste stream. Henan Hongke delivered a completely new kiln with modern controls and proper seals. No patches, no compromises."
"The kiln is now processing our cuttings continuously. The burn is clean, emissions are within limits, and we're getting consistent product quality. Best of all, we're finally turning waste into something we can sell."
"Installation went smoothly. The Henan Hongke team supported us through commissioning. This isn't a second-hand machine—it's a purpose-built system for our operation."
Why They Chose New Equipment
| Reason | Why It Matters |
|---|---|
| Modern controls | Better temperature accuracy, consistent output |
| New refractory lining | Full service life ahead—no surprises |
| Proper seals | No leaks, lower emissions, fuel savings |
| Fresh design | Built for their specific waste composition |
| Full warranty | Peace of mind on a new system |
What the Customer Gets
Continuous processing – runs 24/7, no batch delays
Clean operation – emissions meet environmental standards
Marketable product – calcined material can be sold for construction use
Lower disposal costs – less going to landfill
Brand-new reliability – no hidden wear issues
Who We Are
Henan Hongke Heavy Machinery Co., Ltd. has been manufacturing rotary kilns, rotary dryers, ball mills, and crushers since 2006. We design and build new equipment for customers worldwide—not refurbished units.
Bottom Line
This Φ2.2×45m kiln is a brand-new, purpose-built system for drilling waste processing. The customer got what they needed: a reliable, clean-running operation that turns waste into value.
Need a new kiln—not a rebuilt one? Talk to us.
Contact Henan Hongke Heavy Machinery Co., Ltd. – we deliver new equipment that works.
Henan Hongke Heavy Machinery Co., Ltd.
Rotary Kilns | Rotary Dryers | Ball Mills | Crushers – Built New, Built Right
